Overhaul
To help our customers enjoy using their machines for a longer period of time.
At Niigata Machine Techno, we restore machines to their optimal condition through "overhauls," which involve replacing worn parts and restoring precision.
Furthermore, by updating the control system to the latest specifications, we can also improve productivity and reliability.
Leveraging the advanced skills and cutting-edge technology cultivated over many years as a machine tool manufacturer, we will restore your beloved machine to a state where it can perform reliably.
Please contact us for details.
Common issues
- Recently, it's become harder to achieve machine precision.
- There are some bugs, but it's still usable, so I'm hesitant about whether to renew.
- I want to keep the renewal costs as low as possible.
- We want to introduce new machinery, but budget is the main obstacle.
Benefits of Overhaul
- Restoration and stabilization of machine precision
- The opportunity can be used for a long time.
- Controlling capital investment costs
- Reduction of unexpected problems
- The upgraded control system improves operability and machining performance.
Point 1: Restoring machine condition
We disassemble and clean the machine, and replace worn or aged parts with new ones to restore the overall condition of the machine.
Point 2: Maintaining and improving machining accuracy
By replacing and adjusting the turquoise, we restore and improve accuracy, maintaining stable machining precision.
Point 3: Improving machine malfunctions
We will review the causes of problems such as poor performance and frequent alarms, and improve the system to ensure it can be used with peace of mind.
Point 4: Support for updating control systems
It is also possible to upgrade the control system to the latest specifications. This will contribute to improved operability, as well as increased productivity and reliability.
Point 5: Reduce renewal costs
Compared to upgrading to a new model, this approach allows for performance improvements while keeping costs down, thus reducing the burden of capital investment.
Overhaul process
Solutions Provided
Disassembly and cleaning
- Disassembly of the spindle and feed axis unit
- Removal of dirt and metal shavings from covers and sliding parts.
- Cleaning of oil passages and pipes
- Cleaning of wear particles and rust
Sliding surface re-polishing
- Polishing of sliding surfaces (bed, saddle, table)
- Checking the amount of wear and correcting the flatness accuracy.
- Adjustment of right angles and parallelism
- Jib adjustment
Turkite replacement and adjustment
- Delamination of the old turcite
- New turkite is attached
- Thickness adjustment and scraping (grinding) process
- Adjustment of sliding resistance and operating accuracy
Replacement of defective parts
- Replacement of bearings, gears, and seals
- Replacement of aging wiring and hoses
- Replacement of consumable and damaged parts
- Replacement of hydraulic and lubrication system parts
Unit reassembly
- Assembly of each unit, such as the main spindle and feed axis.
- Operation adjustment (positioning and backlash check)
- Check the connections of oil lines and sensors.
- Trial run and precision inspection (roundness, perpendicularity, machining accuracy)
Inquiries regarding overhaul
Please feel free to contact us for inquiries regarding machine condition checks, overhaul feasibility, estimated costs, and more. Inquiries can be submitted via the form below.