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System

NIIGATA’s FA System

Factory Automation System
NIIGATA MACHINE TECHNO offers Factory Automation.
Share your ideas with NIIGATA.
・FMS (Flexible Manufacturing System)
・APM (Auto Pallet Magazine)
・Robot System

FMS (Flexible Manufacturing System)

FMS is an optimal solution for manufacturing of a wide variety of products in small quantities, as well as better productivity, labor-saving and auto-operation for long period of time.
Niigata’s Machining Centers are adaptable with FMS for your efficiency.

 

Example 1 FMS with 800 x 800 and 1000 x 1000 Horizontal MC

<Constitution>
Product Size 800 sized:φ1750×D:1400㎜
1000 sized:φ2300×D:1850㎜
No. of 800 sized HMC 2
No. of 1000 sized HMC 2
No. of 800 sized Pallet 105
No. of 1000 sized Pallet 42
No. of 800 sized Shelf 6
No. of 1000 sized Shelf 4
No. of Loading St. 3
 

Example 2 FMS with 1300 x 1300 Horizontal MC

<Constitution>
Product Size φ3200 x 3000 mm
No. of 1300 sized HMC 2
No. of Pallet 51
No. of Shelf 3
No. of Loading St. 2

Example 3 FMS with 800 x 800 Horizontal MC

<Constitution>
Product Size φ1750 X D: 1400 mm
No. of 800 sized HMC 1
No. of Pallet 7
No. of Shelf 1
No. of Loading St. 2
 

NIIGATA’s ICC System

ICC (Intelligent Cell Controller) System is Niigata´s original system controller with which FMS & Robot System that Niigata offers are operated.
ICC controls machining line which is combined with Machine Tools, Pallet Conveyors, Pallet Stockers and loading/unloading stations.

NIIGATA’s Robot System

Conventionally, because a robot arm performs work such as the installation of the work that a person performed, I can expect the reduction of the mistake and high efficiency.

 

Example 1. Work Transportation by Robots

Robots work with 3 sizes / 6 types of products. 
Step.1
Operator loads a work on AGV from previous process.
Step.2
Robots transfer the work to each process in machining line.
Step.3
AGV unloads the work almost finished outside of the machining line.
 
<System Component>
No. of Machine Tools HMC SPN501 x 3
No. of Work Transfer Robot 2
No. of Assembly machine 1
No. of AGV 2
No. of Measuring equipment 1
①Of -⑥ This is a conveyance root of # 1 robot
⑦Of -⑮ This is a conveyance root of # 1 robot
 
 

Example 2. Heavy Tool Change by Robot Arm

Robot System achieves excess moment / heavy tool exchange.
 
<System Component>
No. of Machine Tools HMC HN63E x 1
No. of Tool Change Robot 1
No. of Tool Table 1
 
Heavy Tool Change by Robot Arm
 
 
HN63E Maximum Tool Mass (Standard): 30kg
Robot System Maximum Tool Mass: 35kg
 

Example 3. Work air blow robot system

◆Work with the robot, air blow washing of the jig
It is an attempt to robotization and automation of the work that a person performs.
I realize reduction of the troublesome work by danger.
 
<System Component>
No. of Machine Tools HMC ULTY701 x 1
Robot
The appearance System with a sense of unity with MC
 

The above is one case. I accept the consultation of the system.

▼Feel free contact us

 Inquiry Form
TEL. +81-25-270-9011
NIIGATA MACHINE TECHNO Co., Ltd.
1300 Okayama, Higashi-ku, Niigata City, Niigata 950-0821
TEL: +81-25-274-5121
FAX: +81-25-271-5827

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Machine Tools
High speed & high performance SPN series
Hybrid guide system machine HN-S series
Heavy duty box way style HN series
Ultra heavy duty cutting HN-Ti series
High rigid tilt table 5 axis HN-5X series
Versatile model (boring center/facing center/bar center)
FMS, advanced multifunctional cell controller (ICC)
Remote diagnosis function (smart maintenance)
Robot System
 
Injection molding machine
Small horizontal Injection molding machine MD-S series
Medium-sized horizontal Injection molding machine MD-W series
Large-scale horizontal Injection molding machine MD-S series
Large-scale (wide) horizontal Injection molding machine MD-WS series
Vertical single motion molding machine MDV-S series to emit
Rotary table type vertical Injection molding machine
MDVR-S series
Own motive system
An Injection molding machine remote monitoring system "is clairvoyant"
 
Exclusive plane, overhaul
Piece processing, etc.
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