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System

NIIGATA’s FA System

Factory Automation System
NIIGATA MACHINE TECHNO offers Factory Automation.
Share your ideas with NIIGATA.
・FMS (Flexible Manufacturing System)
・APM (Auto Pallet Magazine)
・Robot System

FMS (Flexible Manufacturing System)

FMS is an optimal solution for manufacturing of a wide variety of products in small quantities, as well as better productivity, labor-saving and auto-operation for long period of time.
Niigata’s Machining Centers are adaptable with FMS for your efficiency.

 

Example 1 FMS with 500 x 500 Horizontal MC

<constitution>
Product Size φ800 x 1000 mm
No. of 500 sized HMC 5
No. of Pallet 175
No. of Loading St. 3
 

Example 2 FMS with 800 x 800 Horizontal MC

<constitution>
Product Size φ1750 x 1400 mm
No. of 800 sized HMC 4
No. of Pallet 152
No. of Loading St.
3
 

Example 3 FMS with 1300 x 1300 Horizontal MC

<constitution>
Product Size φ3200 x 3000 mm
No. of 1300 sized HMC 3
No. of Pallet 51
No. of Loading St. 2

NIIGATA’s ICC System

ICC (Intelligent Cell Controller) System is Niigata´s original system controller with which FMS & Robot System that Niigata offers are operated.
ICC controls machining line which is combined with Machine Tools, Pallet Conveyors, Pallet Stockers and loading/unloading stations.

Point 1. Simple & Efficient

ICC controller is based on PC and easy to be operated; machining program per pallet, machining date adjustment to the situation,etc., as well as date update and renewal of the ICC system.

 

Point 2. System Protection

Save the same data on some hard disk drive simultaneously
Date back-up
Dust-proof/Drip-proof structure
Box cooler equipped

 

Point 3. Quick Recovery from Parts Breakdown

The components of the system are standard parts of PC manufacturer and are easy to be purchased.

 

Point 4. Example of ICC Option (Production Control Function)

Accurate machine operating time can be reviewed by means of connecting PCs, which record & accumulate operation result, of each machines. 
Recognizing non-cutting time and/or dead time is the first step to make more efficient line operation possible.
 
 
 
 

NIIGATA’s Robot System

Robot arm is being replaced with operators for less wrong operation and better efficiency.
 

Example 1. Work Transportation by Robots

Robots work with 3 sizes / 6 types of products. 
Step.1
Operator loads a work on AGV from previous process.
Step.2
Robots transfer the work to each process in machining line.
Step.3
AGV unloads the work almost finished outside of the machining line.
 
<System Component>
No. of Machine Tools HMC SPN501 x 3
No. of Work Transfer Robot 2
No. of Assembly machine 1
No. of AGV 2
No. of Measuring equipment 1
① ~ ⑥ #1 Robot travelling route
⑦ ~ ⑮ #2 Robot travelling route
 
 

Example 2. Heavy Tool Change by Robot Arm

Robot System achieves excess moment / heavy tool exchange.
 
<System Component>
No. of Machine Tools HMC HN63E x 1
No. of Tool Change Robot 1
No. of Tool Table 1
 
Heavy Tool Change by Robot Arm
 
 
HN63E Maximum Tool Mass (Standard): 30kg
Robot System Maximum Tool Mass: 35kg
 

▼Feel free contact us

 Inquiry Form
TEL. +81-25-270-9011
NIIGATA MACHINE TECHNO Co., Ltd.
1300 Okayama, Higashi-ku, Niigata City, Niigata 950-0821
TEL: +81-25-274-5121
FAX: +81-25-271-5827

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Machine Tools
High speed & high performance SPN series
Hybrid guide system machine HN-S series
Heavy duty box way style HN series
Ultra heavy duty cutting HN-Ti series
High rigid tilt table 5 axis HN-5X series
Versatile model (boring center/facing center/bar center)
FMS, advanced multifunctional cell controller (ICC)
Remote diagnosis function (smart maintenance)
Robot System
 
Injection molding machine
Small horizontal Injection molding machine MD-S7000 series
Small horizontal Injection molding machine MD-XA series
Medium-sized horizontal Injection molding machine MD-W6000 series
Large-scale horizontal Injection molding machine MD-S6000 series
Large-scale (wide) horizontal Injection molding machine MD-WS6000 series
Vertical single motion molding machine MDV-SIV series to emit
Rotary table type vertical Injection molding machine
MDVR-S7000 series
Special Injection molding machine (BMC)MDT-PSIV series
Own motive system
An Injection molding machine remote monitoring system "is clairvoyant"
 
High shear molding processing equipment NHSS series
 
Exclusive plane, overhaul
Piece processing, etc.
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